IRS Design Engineer

Your Tasks

60% of Time - Development of constructive solutions for airbag components, assemblies, and modules

• 3D component design considering functional, manufacturing, testability, and economic aspects
• Generating / revising drawings and performing tolerance calculations
• Conducting design studies regarding function, arrangement, and layout, and their coordination
• Creating drawings with geometric dimensioning and tolerancing, defining requirements, functional characteristics, and selecting applicable standards
• Conducting installation space, fit, and assembly
• Performing DMU(Digital Mock-Up), ​​clash, and clearance analyses, as well as component comparison and cross-sectional analysis

10% of Time - Product data management, control of component and module release in CAD / VPM(Visualization Product Manager) / TDM(Tool Data Management) / W-CRS(Windchill Change Request System)

• Data import and export
• Downloading relevant vehicle data from customer portals
• Entering the data into the TDM system
• Creating the product structure for airbag components and customer data
• Managing the release of models and structures using ERD, as well as change management of the component and module bill of materials

10% of Time – Customer data creation

• Preparation of models and structures according to customer specifications
• Verification of customer requirements and standards
• Data quality check of product structures, 3D models, and drawings
• Archiving and activation of CAD models in the customer's data exchange portals

20% of Time – Project work in a team

• Assistance in creating technical documents such as DFMEA, prototype control plan, product lifecycle & development documentation, etc.
• Support for purchasing and quality regarding tool design, manufacturability, PPAP process, etc.
• Participation in the planning and coordination of all ZF internal development activities
• Assistance in the evaluation and analysis of test results

Your Profile

• Required Qualification
  • Bachelor’s degree in Mechanical Engineering, Automotive Engineering, or a related engineering discipline
  • Minimum 5 years of experience in automotive product development or a related field
  • Strong proficiency in CATIA V5 for 3D modeling and 2D drawing creation
  • Experience in automotive product design and development
  • Knowledge of GD&T, tolerance analysis, and engineering drawing standards
  • Excellent written and spoken English communication skills
  • Strong communication skills with the ability to interact directly with customer engineering teams
  • Experience collaborating with global engineering teams in a cross-functional environment
  • Proficient computer skills and knowledge of engineering application software

• Preferred Qualification
  • Experience in the design and development of airbag components, occupant safety products, or other automotive safety systems
  • Experience supporting Hyundai/Kia vehicle development programs
  • Solid knowledge of CAD, TDM, and PDM (Product Data Management) systems
  • Basic knowledge of FMEA, DOE, and CAE methodologies
  • Knowledge of passive safety systems and automotive safety requirements
  • Experience working within a global automotive Tier 1 supplier environment